thyssenkrupp nucera commissions 220,000-tpy chlor-alkali plant for Kutch Chemical in India

Five BM Generation 6+ electrolyzers are now operating at the Padana, Gujarat, site, each rated for up to 135 tpd of 100% NaOH.

thyssenkrupp nucera has commissioned a chlor-alkali plant for Kutch Chemical Industries Ltd. at Padana in Gujarat, India. The plant has an annual production capacity of 220,000 metric tons of caustic soda (NaOH) and can produce up to 675 metric tons per day of 100 percent NaOH, positioning it among India’s largest single-train chlor-alkali facilities.

Kutch Chemical selected thyssenkrupp nucera’s BM Generation 6+ technology for the project. The facility operates five electrolyzers, each capable of producing up to 135 metric tons per day of 100 percent NaOH. According to the companies, this makes each unit the highest-capacity single electrolyzer currently installed in India. Electrolyzer operation has started successfully. The electrolyzers are based on thyssenkrupp nucera’s BM Generation 6+ design. The daily capacity is expressed on a 100 percent NaOH basis, and the five units together match the stated 675 metric tons per day.

Scope of supply and commissioning

thyssenkrupp nucera provided engineering services, proprietary technology and equipment, and support during start-up and commissioning. The plant is intended to support Kutch Chemical’s production activities and strengthen its supply to the domestic Indian market. Kutch Chemical will use the caustic soda and chlorine produced at the site for its own production processes and for sales in India. The commissioning adds supply for both captive use and sales in the Indian market.

Customer and site background

Kutch Chemical Industries, a company of the Goyal Group of Industries, is an Indian manufacturer and exporter of specialty and bulk chemicals. It operates an integrated chemical complex in Gujarat with activities in chlorination, nitration and dye intermediate products. The cooperation between Kutch Chemical and thyssenkrupp nucera began in 2017; since the initial chlor-alkali plant, thyssenkrupp nucera has supported the facility’s progressive expansion in line with the customer’s growth plans. The project continues a relationship that began with an earlier chlor-alkali installation and has expanded as Kutch Chemical’s requirements have grown.

Company comments

Kiran Joseph, CEO of thyssenkrupp nucera India, said the project highlights the importance of efficient and reliable chlor-alkali technology for customers expanding production capacity. He said Kutch Chemical’s selection of BM Generation 6+ builds on a technology platform designed to further improve the efficiency and reliability of chlor-alkali production.

Jai Prakash Goyal, Whole-time Director at Kutch Chemical India, said thyssenkrupp nucera combines proven chlor-alkali technology with extensive project execution expertise, making it a trusted partner for the company’s expansion plans. He said the successful commissioning is an important step for Kutch Chemical and supports its continued growth in the Indian market.

MV

Mirela Varga

Mirela Varga evaluates polymer test reports, virgin and post-consumer recycled feedstock, lot variability, and supplier evidence for rubber and plastic products. Her coverage interprets ASTM D412 tension data, ISO 527 results, compression set, melt flow rate with test condition, and density without treating a single lot as a universal grade limit. She helps quality and reliability teams, sourcing managers, compound engineers, and packaging development managers compare documented evidence, verify scope-specific compliance, and decide whether to qualify, retest, or reject incoming material.