The HandySCAN 3D MAX Series is designed to bring portable, metrology-grade 3D scanning to large and complex aerospace components. The next-generation HandySCAN MAX EVO and HandySCAN MAX EVO Elite extend the EVO platform to large-part measurement, with intended use in product development, quality control, quality assurance, maintenance, repair and overhaul, and non-destructive testing workflows.
Two accuracy levels for different workflows
The HandySCAN MAX EVO is aimed at aerospace product development teams measuring large, complex components. Its volumetric accuracy is 0.150 mm + 0.020 mm/m. The portable design is intended to let teams capture 3D measurements where aircraft structures and components are being developed, inspected or maintained, rather than depending only on fixed metrology workstations.
The MAX EVO Elite is positioned for quality teams that need higher precision for large-component inspection and non-destructive testing. Its volumetric accuracy is 0.075 mm + 0.010 mm/m. According to the product information, the MAX Series maintains measurement reliability and accredited accuracy in accordance with ISO 17025 and VDI/VDE 2634 standards.
The system is described as suitable for a broad range of part sizes, complex geometries and difficult surface conditions, including highly reflective materials, without surface preparation. That capability is presented as a way to streamline measurement of fuselage sections, wings and structural assemblies, and to reduce the setup and disassembly work that can slow aerospace inspection.
Inspection outside fixed metrology rooms
Integrated photogrammetry supports measurement of large and complex parts outside controlled environments. The product information highlights aerospace maintenance operations, where inspections may need to take place on the hangar floor and aircraft downtime must be limited. The scanners are intended to capture accurate 3D data without extensive setup or moving parts to a dedicated inspection area.
Mobility, screen feedback and real-time validation
With the Mobility Kit, the MAX Series enables wireless, cable-free inspections for daily quality control. The practical aim is to bring inspection to the point of work and reduce reliance on fixed workstations, carts and cumbersome cable setups. The EVO platform also includes an embedded screen for scanner control and real-time data visualization.
Keeping scan data and the physical part within the operator's line of sight is intended to make measurement work more comfortable, including complex, elevated and overhead scanning tasks. Real-time mesh visualization lets operators check data coverage while scanning and identify missed areas before leaving the part.
For hangar and other real-world environments, the combination of mobility, continuous feedback and fast data acquisition is intended to support a more efficient scan-to-report process. Technicians can move around large aircraft structures and hard-to-reach areas, capture data at the asset and complete inspections with less interruption to maintenance and quality workflows.